Category: Tutorials

Serger Trim Catcher & Mat

What happens to the fabric and thread you trim off as you serge? Does it end up on your lap, your table, your floor or stuck to your project? Spend less time cleaning up and more time serging with Jen’s Serger Trim Catcher & Mat!

Use a serger trim catcher to keep fabric and thread trimmings out of your lap

The first serger I ever owned had a plastic catch bin that attached to the front cover. It worked well for catching small bits of thread. But if you were cutting off much fabric there was a problem. The catch tray would cause the trimmed fabric to flip up into the loopers and get caught in my stitching. After a few mishaps, I removed the bin and let the trimmings fall to the table or my lap. Eventually I grew tired of all the “hitch hikers” that seemed to travel all over my house as they fell from my clothes. I needed a solution. 

My solution was to use my serger to make a simple trim catcher mat that was easy to clean and non-slip, so that my serger didn’t vibrate around on my table. After experimenting with a few ideas, I came up with a working prototype that met all my requirements. And to celebrate National Serger Month, I thought I would share my design with you.

The Design of Jen’s Serger Trim Catcher & Mat 

  • I chose oil cloth for its smooth wipeable surface and its substantial “weight”. The serger trimmings wipe easily into the pocket on the front and are easy to scoop out and throw away. 
  • Grip shelf liner (or rug grip) seemed like a good material to keep my serger from vibrating around the table as I worked.
  • The design should be simple and easy to construct.
  • I didn’t want any extra pockets to hold tools on the front of my catcher. Having tools right in front of me is like asking them to get caught in my project while I serge. I prefer to have a tray on the table next to my machine to hold my accessories.
  • The Evolution was my first serger with Babylock’s exclusive wave stitch and the trim catcher was my first project on that serger. I just had to use the wave stitch to embellish the outer edges of the trim catcher and mat!
  • This mat works well for 4 thread overlock machines and smaller 8 thread overlock machines like the Babylock Evolution.
  • Finished size of Jen’s Serger Trim Catcher & Mat – 15” x 18”.
trim catcher serger project

Serging with Oil Cloth and Grip Liner

The only reason I didn’t put “easy” in the title of this project is because of the challenge of working with my chosen fabric. Both the grip liner and the oil cloth are “grippy” and can stick to the bed of your machine or table. I wasn’t sure that I could successfully serge the grip shelf liner and the oil cloth together, but the Babylock Evolution handled it beautifully! As I serged, I made sure the grip layer on the bottom was well supported and not catching on my machine or table. Be certain to test the combination of grip shelf liner and oil cloth layers with your serger. If your serger doesn’t like feeding the grip shelf liner you could always glue it to the underside of the oil cloth after you have completed the serging steps. 

Pocket Support

The first catcher I made did not include a dowel or boning for support of the pocket edge. It worked fine, but the pocket edge became a little droopy over time. So in my other versions, I tried a ¼” thick wooden dowel, and a piece of plastic boning (used in clothing for support).  Both work well to support the upper edge of the trim catcher pocket. As you can see in the photo below, the pocket with the dowel is more rigid and the pocket with the boning is more flexible. 

how a serger trim catcher works

The Wave Stitch

The wave stitch looks best with thick decorative thread and serged onto the edge of a stable material that will not pucker under the weight and width of the stitching. It’s a stitch with oscillating tensions that creates a “wave” with the upper and lower looper threads. The wave stitch is exclusive to Babylock. If you don’t have the ability to do the wave stitch, you could embellish the edges of your serger trim catcher & mat with a three thread overlock.

close up of babylock wave stitch on serger trim catcher & mat
Wave Stitch

Jen’s Serger Trim Catcher & Mat Tutorial

Are you ready to make a serger trim catcher for yourself? Go for it! Click on the link below for the full tutorial. 

Other Resources 

Check out the YouTube video below to learn all about the Babylock Wave Stitch.

Serge a Flag with a Flatlock Stitch

It’s April now, and in a typical year I would be celebrating National Serger Month. In the last few weeks I have been sewing face masks almost non-stop, and I miss using my serger creatively. So I took a short break from mask production to create a serger project to share with you. I’ve seen on the news that in some places people are clapping and cheering for healthcare workers from their balconies. Others are making signs to show support. Well, I’m going to show you how to serge a flag with a flatlock stitch. Hang it outside or hang it in your window to show your support!

The flag is garden size, about 12” x 18”. I thought about making it larger but I didn’t have any pieces of batik large enough to make a bigger flag. Normally, I would just run out to the store to buy what I needed, but that is a little difficult right now. 

The flag is reversible and since both sides of the fabric show in this flag, batiks work well. Solids would work too, but batiks are so much richer. Using black thread gives the effect of stained glass. Who knew you could make stained glass with your serger!

Supplies Used for this Flag

  • Red batik remnant at least 6” x 13”
  • Light colored batik remnant at least 7” x 16”
  • Blue batik remnant at least 10” x 26”
  • Black thread – 1 spool of sulky solids 12 wt (or other thick thread) and 2 cones of Maxilock serger thread
  • Serger, capable of 3 thread flatlock stitch
  • Rotary cutter, mat and ruler
  • Hanging rod
  • Tool for securing thread tails (large eyed needle or other tool)

Serger Set Up and Testing

I set my serger up for a 3 thread narrow flatlock stitch with the widest width. I used a spool of black Sulky Solids 12 weight cotton in my upper looper and black cones of Maxilock serger thread in my needle and lower looper. The Sulky Solid would have been good to try in the needle too. It would have made the ladder side of my flatlock stitches stand out more. But since I only had one spool, I went with the Maxilock thread instead. 

Using scraps of fabric, I tested my stitch settings. After trying a few different stitch lengths, I decided on a stitch length of 1.5 to create my stained glass effect. I serged my samples with the wrong sides together, so the more dense loop side would be on the right side.

Flatlock Piecing on your Serger Video

Watch my short video on flatlock piecing if you would like to see the technique in action.

Serger Flatlocked Heart Flag – Link to Tutorial

Click on this link to view my full tutorial for serging this stained glass heart flag using the flatlock stitch. https://overtheedge.blog/tutorials/serger-flatlocked-heart-flag/

Flag Front Side and Back Side

This photo shows the front side and the back side of the reversible flag. The stained glass look is more pronounced on the front side with the loops and the heavier thread. 

Close Up View of Stitching

Serge a Flag with a Flatlock Stitch

I hope you enjoyed this post and are inspired to serge a flag with a flatlock stitch. Hang it proudly and show your support of all the workers on the front line of this pandemic! 

How to Make Spandex Cord for Your Face Mask

In response to our current pandemic, like many sewists out there, I have been making face masks to distribute to family, friends, nursing homes, and other places. However, thin elastic has become difficult to find.  When I ran out of elastic, I thought what do I do now? After experimenting with scraps of spandex with great success, I decided I needed to share my solution with you. If you have access to any spandex type fabrics, you can use them to learn How to Make Spandex Cord for Your Face Mask.

I have a huge stash of spandex scraps from various figure skating and colorguard costume projects that I have worked on over the years. I was so happy to finally put those scraps to good use! After a little bit of trial and error I came up with this ¼” elastic substitution for my face masks. I call it “spandex cord”. My daughter has been wearing these face masks a lot, and she says the spandex cord is much more comfortable on the ears than regular elastic.

Cut Spandex into Strips

It’s pretty simple to make. Cut ⅜” wide crosswise strips from your spandex fabric (selvage to selvage.) You can cut pieces about 8-9” long or cut across the entire width and subdivide into individual pieces later.

Grab Both Ends and Pull

Grab both ends of the strip and give it a firm pull. Watch, like magic, as the edges of the spandex strip curl and the strip turns into a stretchy piece of spandex cord. If your strip doesn’t curl, try cutting your strips parallel to the selvage instead of crosswise. Let the spandex cord “relax” for a few minutes before you cut it to size. It may shrink up a small amount after all the stretching and curling.

Cut to Size and Apply to Face Mask

You will need to experiment with your mask pattern to determine how much cord you need to be comfortable wearing your face mask.  On my face mask pattern I use 7.5” of spandex cord for each ear (and 9.75” of ¼” elastic). So I actually use a shorter piece of spandex than I would for elastic.

Jen’s Face Mask Pattern

If you are interested in trying the face mask pattern that is shown in this blog post, go to https://overtheedge.blog/tutorials/jens-face-mask-tutorial/

It’s pretty easy to make, but don’t be scared off because of the length. It’s a long tutorial because I included a ton of photos to make it easier to understand.  I use a serger for finishing the edges in a couple of steps (or you could use a zig zag stitch on a sewing machine.) The mask is mostly made on a sewing machine.

I tried several different face mask patterns, and I find this one to be the most comfortable for my face. I also included information on how I wash my face masks in the tutorial.

Video – How to Make Spandex Cord for Your Face Mask

Follow along with me as I will show you how to make spandex cord for your face mask in my YouTube video below.

Disclaimer

Make and wear fabric masks at your own discretion. I’m trying to help where I can, just like everyone else. I am definitely not an expert in anyway in face mask protection. Face masks made from this pattern are not considered personal protective equipment (PPE) and may not protect you from pathogens. I have included links to the CDC and other sources about face masks in my full tutorial. 

Keeping the world healthy, one face mask at a time.

Happy Sewing and Serging!

Jen

Quilt with a Serger

Since March is National Quilting Month and I love my serger, I thought I would show you how simple it can be to quilt with a serger.  To inspire you to try it, I designed my own pattern. My challenge was to design a quilt that was quick and easy to piece using a serger and used only one layer cake of fabric. I named my design, “Forty Two Ten by Jen”. Simple and catchy don’t you think? 

quilt with a serger

Layer Cakes and Other Precuts

I frequently use precuts for my quilts because I don’t have to stress over choosing coordinating fabrics. Precuts come in many different shapes and sizes such as layer cakes, charm packs and jelly rolls. I believe Moda was the first to create the “layer cake” which is basically a package of 42 ten inch squares that all coordinate. Using the word “layer cake” to describe a package of 42 ten inch squares is like calling all brands of facial tissue “Kleenex”. These packages of ten inch squares go by names such as Moda Layer Cakes, Riley Blake Ten Inch Stackers, and Bali Crackers.  

A Little Information About my Quilt

For my quilt I used Riley Blake’s, Azure Skies Ten Inch Stacker, designed by Simple Simon and Company. 

I am happy to say that my Forty Two Ten by Jen serger quilt is a zero waste quilt, which means it uses every single piece of fabric with no scraps. Those little scraps that are leftover from projects always create a small amount of anxiety for me. Should I throw them away or keep them for another project? If I throw them away I feel guilty. If I keep them I usually can’t find them when I need them. Does anyone else ever feel this way? No need to worry because this quilt has no leftover scraps – yay!

serger quilt

Equipment Required

This project does not require a fancy serger. As long as your serger can do a 4 thread overlock stitch, you can use it to make this quilt. However, not everyone is lucky enough to own a serger, so I also included instructions for how to piece this quilt on a sewing machine. I hope you enjoy quilting with your serger using my free pattern “Forty Two Ten by Jen”. 

Tutorial and Printable Instruction Sheet

Click the link to go to my tutorial and printable instruction sheet. https://overtheedge.blog/tutorials/forty-two-ten-by-jen-serger-quilt-tutorial/

quilt with a serger

HIS & HERS Serger Pillowcases

A serger pillowcase is a great beginner project for those new to serging. In the classes I teach, I always encourage my beginning sergists to start with a simple project that they already know how to sew.  An easy project allows them to focus on learning the serger without also having to figure out the project. Sewing doesn’t get much easier than a few straight seams and a couple of pieces.  If you sew, you have most likely made a pillowcase using a sewing machine. So why not try to make one with your serger?  

I developed these instructions for HIS & HERS Serger Pillowcases to be used in my beginning serger classes.  Although there are many different ways to construct a pillowcase, I feel that this is the easiest way to make them on a serger.  Both pillowcases fit standard size bed pillows and are made completely with a serger – no sewing machine required. 

The HIS Pillowcase

The HIS Pillowcase

The HIS Pillowcase is very simple and should be done before the HERS Pillowcase if you are new to serging. Only two pieces of fabric are used for this pillowcase – the main body and the cuff.  After setting your serger up for a 4 thread overlock stitch, all you need to do is serge straight seams, wrap a corner, and secure your seams at the beginning and end. These skills are the first ones we practice in my Serger SOS class after getting our sergers threaded.  (SOS stands for Serge On Successfully.) There is always a little more to learn when you switch from practicing on a small scrap of fabric to incorporating the skills into an actual project.

The HERS Pillowcase

The HERS Pillowcase

The HERS Pillowcase is a slightly dressed up version of the HIS Pillowcase but still simple enough for a beginner. In addition to the techniques used to construct the HIS Pillowcase, you also add a 3 thread rolled hem to the edge of the cuff and gather the cuff with your serger. Only three pieces of fabric are used in this pillowcase – the main body of the pillowcase and two pieces for the ruffled cuff. 

Link to My Tutorial

Below you will find the link to my full tutorial on the HIS & HERS Serger Pillowcases.  Included are tips on how to wrap corner seams for perfect corners and how to adjust serger gathers.

Serger Roses

I love making fabric flowers, especially when I can use my serger! Serger roses are just gorgeous when you begin with a beautiful satin fabric and some fun decorative thread. A typical way to finish the raw edges of the satin with a serger would be to use the 3 thread rolled hem or the 3 or 4 thread overlock stitch, which would work well. However, for these roses I chose to use the 8 thread stitch on my Babylock Evolution to really emphasize the edges of my rose petals.

How to Make a Serger Rose

Here is what you need to make a serger rose like mine:

  • 3″ wide by 58″ long strip of satin fabric
  • 8 spools of machine embroidery thread (or as needed for your desired stitch)
  • 3″ square of felt for the backing
  • heavy duty hand sewing thread for finishing the rose
  • hand sewing needle
  • 2″x44″ long strip of poster board to use a folding template
  • iron and ironing board
  • serger, set up for an 8 thread stitch (or your desired stitch)
  • a few wonder clips
  • hot glue gun and glue sticks

Step 1: Serge

Begin by serging both raw edges of the fabric strip from the right side. Trim off just a little of the raw edge with your blade so you have a nice neat edge to your rose.

Step 2: Fold Strip Around Template

Draw a 45 degree line near both ends of your poster board strip, and one near the center. These lines serve as guidelines to help you fold your strip at the proper angle to create your rose “petals”. With right side showing, begin at one end and wrap your fabric strip around the template until you have wrapped it all. You can use a wonder clip to hold the ends and keep the strip from slipping off the template. See photo below.

Step 3: Press Folded Strip and Remove from Template

Press one or both long sides of your folded strip while still on your poster board template. If you would like a crisp edged rose, press both sides. If you would like a softer edged rose, press only one long side. After strip has cooled, carefully slide out the poster board template, and orient the folds of the strip just like they looked with the template inside. See photo below.

Step 4: Gather Strip and Form Rose

Thread a hand sewing needle with heavy duty thread. Sew a running stitch along one long edge and up one short edge at the end of the strip. Gather up your rose as desired. I gathered my fabric strips to about 12” long and then formed the rose by wrapping the gathered strip around itself. After each turn I took a stitch to tack the layers together. I made a base for my rose from a piece of felt and I used hot glue to secure it. Cut the base large enough to cover your tacking stitches, but small enough not to be seen from the front of the rose.

Step 5: Add to a Project and Enjoy!

A serger rose would look equally beautiful on a garment, bag or home decor item.  I choose to create a gorgeous pillow from this textured silk fabric to showcase my roses. And yes, in case you are wondering, I used my serger to make the both the pillow cover and the tassel.

Resources

I was inspired to make serger roses by the book, Fun-to-Wear Fabric Flowers, by Elizabeth Helene Searle. My method is very similar to the one used in her book on page 57 to create the “grey folded rose”. Instead of using a piece of fabric with the raw edges folded in, I used my serger to embellish the edges with thread. And instead of free-hand folding the strip into 45 degree folds, I created my own folding template to make this task much easier.

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