Tag: serger project

One Seam Flying Geese with a Serger

Since March is National Quilting Month, I thought it fitting to share the latest serger quilting technique that I have been experimenting with – one seam flying geese with a serger.

While I was surfing the internet I came across an interesting YouTube video of Jenny Doan from Missouri Star Quilt Company. She was showing how to create a one seam flying geese block using a sewing machine. I immediately decided that the serger would be a great tool to use for this technique. I couldn’t find any internet resources about using a serger to make a one seam flying geese block. So maybe I am the first person to try it with a serger? Probably not, but it appears I am the first person to blog about it…..

One Seam Flying Geese with a Serger

The one seam flying geese block is a three dimensional block. The block is made from a rectangle and two squares and has just one seam. Each geese block/unit is twice as wide as it is tall. The angled sides (or wings) of the geese are folds in the fabric. This method has no lines to mark, no subcutting, and makes perfect points. How easy is that?! 

one seam flying geese with a serger

Pros and Cons of the One Seam Flying Geese Block

Pros

  • Accurate
  • Fast 
  • No markings or paper to remove
  • No bias edges
  • 3D adds texture
  • Very little waste

Cons

  • May need or want to stitch down the wings of the three dimensional geese
  • Some seams are a little thicker due to the folded fabric

Jen’s Experiment with Serged Flying Geese

I pulled a charm pack from my stash. The charm pack was from Boundless Fabrics and called Dutch Garden III. The blues and yellows were so fresh and cheerful compared to our dreary February weather!  With a few simple cuts and a little serging, I quickly transformed the 42 squares in my charm pack into 42 flying geese units. Chain piecing the blocks on my serger was quick and easy. I found making them kind of addictive – I just wanted to keep making them! 

chain piecing with a serger

With a little fabric manipulation, pressing and trimming, I transformed all of the blocks into one seam flying geese.

one seam flying geese with a serger

I Have a Bunch of Flying Geese – Now What?

Most people begin with a pattern when they create a quilt. Sometimes I do too. But not this time. I serged all these geese without a plan for what to do with them. I simply laid out all the blocks and moved them around until I liked the arrangement. These geese decided to become a table runner. 

Sashing and Borders

I serged the geese blocks together in groups of two and added sashings and borders. 

one seam flying geese with a serger

The Results of my Experiment

From the front side you might think the table runner was sewn with a sewing machine. But from the back side you can see all the neat and tidy serged seams.

My one seam flying geese blocks became my cheerful Spring Migration Table Runner!

one seam flying geese with a serger

The One Seam Flying Geese Block with a Serger

Would you like to try the one seam flying geese block technique with a serger? I thought you might so I created a tutorial just for you! Click the link below to go straight to the tutorial: – https://overtheedge.blog/tutorials/serged-one-seam-flying-geese-block-tutorial/

serged one seam flying geese block tutorial
serging with jen

Resources

Serged One Seam Flying Geese Block Tutorial: https://overtheedge.blog/tutorials/serged-one-seam-flying-geese-block-tutorial/

Tips for Quilting with a Serger:  https://overtheedge.blog/tutorials/forty-two-ten-by-jen-serger-quilt-tutorial/

Jenny Doan’s Make a One Seam Flying Geese Quilt Video – https://youtu.be/15Cblb8J6i0

My Fun and Festive Gather Together Serger Apron

Every year my fellow employees and I sew up holiday aprons to display in the store. For my 2021 holiday apron I made the Gather Together Serger Apron by Baby Lock.

The Gather Together Serger Apron pattern was based on a sewing pattern by Pat Bravo of Art Gallery Fabrics, which was adapted for serger construction. See links to both apron patterns in the Resources section of this post. 

How I Used My Serger

I serged the entire apron using only my Baby Lock Evolution serger. It’s a great apron pattern to try making with your serger. You can use your serger to make as little or as much of the apron as you like.

Edge Finishes

I used a variety of edge finishes to complete this apron, which utilized different stitches and/or attachments.

  • Overlock stitch to keep raw edges from unravelling
  • Rolled hem stitch for ruffles
  • Wave stitch for fabric flower
  • Hem sides of apron with ¼” plain hemmer attachment and chain stitch
  • Encase edges of bodice and make neck straps with a double fold bias binder and chain stitch

Gathering and Ruffles

I gathered the ruffles using two different techniques.

  • Four thread overlock technique which makes adjustable gathers, similar to a double row of basting stitches using a sewing machine. This technique is perfect for gathering fabric where you need to adjust the gathers to fit.
  • Narrow cover stitch technique which makes permanent gathers. The gathers created by the cover stitch are much fuller than those created by an overlock stitch. However, they can not be adjusted.
  • Long stitch lengths and differential feed are used in both gathering techniques. 

Seams and Construction

I serged all seams using a chain stitch.

Feet and Attachments

I used the following feet and attachments to construct the Gather Together Serger Apron:

  • Double fold bias binder 36mm
  • Plain hemmer ¼”
  • Cover/chain stitch foot
  • Clear foot. The pattern did not call for this foot, but I like it’s visibilty. I thought the visibility of the foot made it easier for me to attach the double fold bias binding to the apron bodice.
  • Standard foot

Photo Overview of my Gather Together Serger Apron

Wave Stitch

I used the wave stitch to finish the edges of the fabric flower. Metallic thread in both loopers gave the edges a bit of holiday sparkle. If your serger isn’t capable of the wave stitch you could substitute a rolled hem or three thread overlock stitch.

gather together serger apron
gather together serger apron

Three Thread Rolled Hem

I used a three thread rolled hem to finish the edges of the ruffles, with metallic thread in the upper looper.

gather together serger apron
gather together serger apron

Gathering The Bodice

The bodice of the apron was gathered using a four thread overlock stitch. After gathering with my serger, the bodice still needed a bit more gathering. Gathers created with the four thread overlock are adjustable. So I slid the fabrics along the needle threads adjusting the bodice edges to the proper dimensions. See link about gathering in the Resources section of this post.

gather together serger apron
gather together serger apron

Hem Sides of Skirt with ¼” Plain Hemmer Attachment

I love to try new things with my serger. Using the serger plain hemmer was a new experience for me. I hemmed the side edges of the apron’s skirt using the ¼” plain hemmer, a chain stitch and a standard presser foot. My practice piece turned out perfectly. It must have been beginner’s luck because the first hem on the actual project took me three tries to get it right. I figured out that I needed to generously turn/roll the edge of the fabric in advance and keep it turned as I fed it into the attachment. Then the plain hemmer worked really well. The second side hem of the apron looked beautiful on the first try! See the link in the Resources section for tips for using a serger ¼” plain hemmer.

The plain hemmer rolls the hem to the top side as it is serged. So you feed your fabric into the attachment with the wrong side up. The needle thread will be seen on the back side of your finished project. The chain looper thread will be seen on the right side of your project.

gather together serger apron
gather together serger apron

Finish Edges of Bodice and Create Straps Using a Double Fold Bias Binder Attachment

I followed the video class/instructions to make the apron. However, instead of making the top edge and neck straps all one piece, I bound the top edge first. Then I bound the side edges of the bodice and continued the binding from the sides to make the neck straps.

gather together serger apron
gather together serger apron
gather together serger apron
gather together serger apron

Gathering Ruffles Using a Narrow Cover Stitch

I used a narrow cover stitch along with the cover stitch foot to gather the narrow ruffle strip, bottom ruffle skirt and flower. The narrow cover stitch gathers fabric much more tightly than gathering with an overlock stitch. But the cover stitch gathers are not adjustable like the gathers made by serger overlock stitching.

gather together serger apron
gather together serger apron

Construct Seams

I used the chain stitch to serge the seams of the bodice, skirt and waistband/ties. Serging with a chain stitch is very similar to using a sewing machine straight stitch.

gather together serger apron

I attached the narrow ruffle and bottom ruffle to the skirt of the apron using a chain stitch too.

gather together serger apron
gather together serger apron

Gather Together Serger Apron

I hope you enjoyed learning about how I serged my Gather Together Serger Apron.

serging with jen
gather together serger apron

Resources

Using a Serger Plain Hemmer Attachment https://overtheedge.blog/tutorials/serger-plain-hemmer-attachment/

Tips for Using a Serger Double Fold Bias Binder Attachment https://overtheedge.blog/tutorials/serger-double-fold-bias-binder-tutorial/

Gathering Fabric Using a Serger Overlock Stitch https://overtheedge.blog/tutorials/how-to-gather-fabric-using-a-serger-overlock-stitch/

Links to apron patterns:

Find the serger version – Gather Together Serger Apron by Pam Mahshie of Baby Lock at www.sewedclasses.com

Find the free sewing version of the pattern at: http://www.patbravo.com/freeprojects/sewing/Spiceitup-1.pdf

gather together serger apron

Make a Serger Charm Table Runner

serger charm table runner

Serger Charm Table Runner

I finally completed the official pattern for my Serger Charm Table Runner design. It’s hard to believe that six years have passed since I first taught this design in a serger class. It’s time to get charmed by a serger!

My serger charm table runner quilt is made from charm squares that are pieced together with a serger flatlock stitch. It even has overlock embellished binding. I included all three layouts and applique shapes in the pattern: Winter Skies, Hearts a Flutter and Falling Leaves. And of course, the step by step instructions have lots of diagrams and photographs. Keep reading to learn all about the table runners I made as samples for my pattern.

The Flatlock Stitch and Piecing a Quilt

There are many different ways to use a flatlock stitch. Most involve serging with part of the loops hanging off the edge of the fabric. You need a steady hand (or a special presser foot) and a little practice to get it just right. But with flatlock piecing you don’t need a special foot. Your standard presser foot will work just fine. You guide the raw edges of your fabric next to your blade, and just trim off the stray threads. So the entire stitch lays on the fabric with no overhanging loops.

Flatlock piecing is a great introduction to using a flatlock stitch. For more information visit my tutorial, Master the Three Thread Flatlock Stitch for Quilt Piecing at https://overtheedge.blog/tutorials/master-the-three-thread-flatlock-stitch-for-quilt-piecing/

Fabric Charm Squares

Charm squares are 5” squares that are cut from a collection of cotton quilting fabric and sold in packages. There are typically 40-42 squares per pack, but the number can vary. I used one package of charm squares for each of my table runners. 

  • Winter Skies – I used a Northcott Toscana Evening Shadow Chip Pack
  • Hearts a Flutter – I used a Moda French General Favorites Charm Pack
  • Falling Leaves – I used a Moda Hello Fall by Sandy Gervais Charm Pack

Both the background squares and the applique squares in my table runners came from the charm packs. The Northcott Toscana charm pack had 5 colors in it with multiples of each fabric. The Moda Hello Fall charm pack had very few repeats. The Moda French General Favorites charm pack had some repeats. You can always add in some applique fabric from your stash if the charm pack doesn’t have the solids or blenders you need for the appliques. I was lucky because the charm packs I chose had just the right amount of blenders for appliques. Or you could always cut your own collection of 5” squares for this table runner.

Quilt Top

The table runners were pieced together using flatlock stitch. I love the look of the flatlock stitches in decorative quilts where the thread can be a focal point. And I love the way it looks with variegated thread. It really adds interest to a quilt. I’ve used both 30 wt and 40 wt variegated cotton threads by Sulky and YLI. The squares with the flatlocked seams look great as a background for applique.  

Applique

I had fun designing the applique shapes for this pattern. Real tree leaves were the inspiration for my Falling Leaves table runner. It’s amazing what you can do with real leaves and a copy machine! I learned how to make my own six sided paper snowflakes and picked my favorites to add to my Winter Skies table runner. For the Hearts a Flutter table runner I cut out several different paper hearts from folded paper and tested them on the runner before choosing my favorite. 

I used the raw edge applique technique to apply my shapes using a sewing machine. But other forms of applique would also work. If you have a serger with a large throat space you could applique with the chain stitch. You could even machine embroider some of your favorite applique designs on your table runner. 

serger charm table runner

Batting

Choose your favorite. I’ve made mine with thin fusible fleece, cotton quilt batting, and flannel. I like them all, but each is a little different. Flannel is the thinnest. Fusible fleece was a little more “stiff” and cotton quilt batting was the fluffiest. I think the fusible fleece fused to the back side of the quilt top fabric helps to hold the fabric and flatlock stitches in place, but I’ve had good success with all of these battings. 

Quilting

You can quilt this table runner with as little or as much quilting as you like, based on your selected batting. Some battings require quilting stitches every 3-4” or some like flannel can be quilted 8-10” apart. My table runners are decorations and are spot cleaned as needed (rarely), so quilting distances are not that important. I did minimal quilting on my table runners so that my variegated thread and flatlock stitches would stand out and be a focal point of the quilts. I quilted my table runners using both a sewing machine and a hand sewing needle.

serger charm table runner

Binding

Although any method of binding would work for this table runner, I chose to embellish my binding with a three thread overlock stitch. The serger stitches on the binding really help tie together the quilt with the flatlock stitching around the squares. I attached and top stitched the binding to these table runners using a sewing machine, but a serger using a 4 thread overlock and/or a chain stitch would work as well.

serger charm table runner

Other Ways to Use a Serger for this Project

You can serge a table runner just like mine using the instructions in the pattern. A standard serger capable of a three thread flatlock stitch and a sewing machine are all you need.

Would you like to get more creative with your serger? Here are a few additional ways to use your serger that are not included in the pattern:

  • Use a rolled hem on the binding instead of an overlock
  • Attach the binding with a four thread overlock stitch or a chain stitch
  • Use a chain stitch to top stitch the binding
  • Stitch your applique using a chain stitch

For tips about quilting with a chain stitch, see my blog post “How to Serge a Quilt with a Chain Stitch” at https://overtheedge.blog/how-to-serge-a-quilt-with-a-chain-stitch/ and my tutorial “Tips for Serging with a Chain Stitch” at https://overtheedge.blog/tutorials/tips-for-serging-with-a-chain-stitch/.

Get Charmed by a Serger Today!

If you’d like to try making the Serger Charm Table Runner be sure to visit my etsy shop and get your own copy of my pattern. Use the coupon code SERGERCHARMNOV2021, which will give you a 20% discount on this pattern through November 30, 2021. Click on this link to take you directly to the pattern section of my shop. https://www.etsy.com/shop/studiojsewing?coupon=SERGERCHARMNOV2021

I hope you enjoyed learning about the making of my serger charm table runners. 

serging with jen

Resources 

Tutorial – Master the Three Thread Flatlock Stitch for Quilt Piecing https://overtheedge.blog/tutorials/master-the-three-thread-flatlock-stitch-for-quilt-piecing/

Serger Charm Table Runner Patterns https://www.etsy.com/shop/studiojsewing

How to Serge a Onesie Dress that Stretches at the Waist

how to serge a onesie dress

Surfing the internet one day, I stumbled across a photo of a cute little girl’s dress that reminded me of candy corn. Right then I knew my baby granddaughter needed her own version of that dress. Instead of a regular dress though, it needed to be a onesie dress. Onesies are the perfect base for a baby dress or shirt because they stay tucked in and don’t ride up and expose little belly buttons! And of course, I had to use my serger to make it. After a little experimentation I figured out how to serge a onesie dress that stretches at the waist. This blog post is a summary of my process. In the future I plan to create more detailed instructions for this style onesie dress using several different serger techniques. So stay tuned!

The Typical T-Shirt or Onesie Dress

There are many great tutorials on the internet for making cute onesie and t-shirt dresses. The typical method for creating a onesie or t-shirt dress is based on gathering a piece of cotton fabric with long basting stitches and then stitching the gathered fabric to the t-shirt or onesie.  I’ve made t-shirt dresses like this before, but I’ve found that the woven fabric skirt limits the stretch of the waist seam. In the previous dresses I’ve made, the waist seam stretches very little or not at all. If the t-shirt is loose and baggy there is usually enough wiggle room to get the dress on a child without popping seams, even if the seam doesn’t stretch. But with a close fitting onesie, it’s really difficult to get it on a baby if the fabric at the waist doesn’t stretch. 

How to Serge a Onesie Dress that Stretches at the Waist

To create my candy corn skirted onesie I wanted to use a couple of cute woven cotton polka dot prints. So I had to figure out a way to add a skirt to my onesie without losing the stretch around the waist. I decided the best way for me to do this was to use my serger, along with an elastic foot to gather the top edge of the skirt using elastic.

I also used a ruffling foot to simultaneously gather and attach the bottom ruffle to the skirt.

The ruffling foot and elastic foot are presser feet that help you gather fabric or attach elastic to fabric. You can gather fabric or attach elastic to fabric using a serger without these specialty feet. The feet just make the process quicker and more professional looking.

Supplies

  • Baby onesie – I used size 6 month long sleeved by Carters
  • 4½” x 45” wide cotton print fabric for main skirt 
  • Two – 2½” x 45” wide strips of cotton print fabric for bottom ruffle
  • ⅜” wide elastic – 2X the width of the onesie (where you will attach the skirt) plus 6”
  • Serger thread for overlock and rolled hem stitches
  • Optional – 1” thin fusible knit knit stay tape  – 2 x the width of the onesie (it helps to stabilize the onesie where you cut it so the edges don’t stretch out as you handle/serge)

Supply Notes

Since I added a seam at the waist, the onesie did get a little shorter (about ½-¾” shorter). Keep this in mind when selecting your onesie. You may need to select a onesie that is a little bit longer than the length you actually need.

I made the skirt on the onesie shorter so the onesie looked more like a skirted shirt than a dress. I wanted more of a shirt that she could wear with pants.  Feel free to make your skirts any length you desire.

how to serge a onesie dress
how to serge a onesie dress

Tools

  • Serger capable of 4 thread overlock and 3 thread rolled hem
  • Elastic foot for serger – helpful, but not required
  • Ruffling/gathering foot for serger – helpful, but not required
  • Serger accessories and manual
  • General sewing supplies
  • Sewing machine for basting (optional)

Summary of Steps

The steps below are a summary of the steps I took to make my “Candy Corn Skirted Onesie” for the blog post “How to Serge a Onesie Dress that Stretches at the Waist.” This style onesie consists of cutting apart the onesie and inserting a gathered skirt.

Step 1: Seam the Bottom Ruffle

I used a narrow three thread overlock stitch to seam my two bottom ruffle pieces together into one long strip.

Step 2: Finish Bottom Edge of Ruffle 

Next I used a three thread rolled hem stitch on my serger to finish the bottom edge of my long ruffle strip.

Step 3: Gather Bottom Ruffle and Attach to Main Skirt

I simultaneously gathered my bottom ruffle and attached it to the main skirt piece using the ruffling foot for my serger. 

babylock serger ruffling foot

Step 4: Gather Top Edge of Skirt Using Elastic

I used my elastic foot and elastic to gather the top edge of the skirt fabric. There are many variables that determine how much fabric will be gathered to the elastic using an elastic foot – things such as the type of fabric, the type of elastic, how the fabric is guided into the foot, etc. Because of these variables I factored in a some wiggle room and used a little more fabric than I actually needed for the skirt. Because I could easily cut it to size in a future step (step 6). It’s much harder to add fabric than to take it away!

babylock serger elastic foot

Step 5: Prepare Onesie

I measured down 1” from the armpits and marked a line across the front and back of the onesie. I also added a fusible knit stay tape over the cutting line to add stability to the future cut edges at the waist. Then I cut the onesie apart at the line.

Step 6: Prepare Skirt for Attaching 

I measured the cut edge of my onesie and cut my elastic gathered skirt piece to match (2X this measurement plus 3/4” for seam allowances.) 

I serged the short edges of the skirt seam together using a standard four thread overlock stitch.

Step 7: Insert Skirt and Serge Waist Seam

I placed the wrong side of the skirt against the right side of the bottom half of the onesie, lining up the raw edges. Using my sewing machine, I basted the skirt to the onesie bottom.

Then I placed the right side of the top half of the onesie against the right side of the skirt, lining up the raw edges of all three pieces (the top half of the onesie, the skirt, the bottom half of the onesie.)

how to serge a onesie dress

Next, using a standard four thread overlock stitch, I serged all the way around the waist seam.

how to serge a onesie dress

And that is how I created a fun and functional serger onesie dress that stretches at the waist. But I wasn’t quite done yet. There were a few more things I needed to do.

how to serge a onesie dress
how to serge a onesie dress

Step 8 –  Make a Matching Hair Bow

I took the scraps of fabric leftover from the skirt and made a matching hair bow.

Step 9 – Find a Model and Take Photographs

Isn’t my model cute?!!! I call her my Candy Corn Cutie. The candy corn skirted onesie is the perfect outfit for my granddaughter to wear this October!

How to Serge a Onesie Dress that Stretches at the Waist

I hope you enjoyed my post about How to Serge a Onesie Dress that Stretches at the Waist.

serging with jen

Resources

https://youtu.be/tph4RpcBnvU – Baby Lock Accessory Spotlight: Serger Elastic Foot Video

https://youtu.be/2o2yzjJxuo8  – Baby Lock Accessory Spotlight: Serger Ruffling Foot Video

https://overtheedge.blog/how-to-serge-a-lettuce-hem/ – Another onesie refashion project 

How to Serge a Lettuce Hem

serge a lettuce hem

Serge a lettuce hem quickly and easily using a three thread rolled or narrow hem stitch. You only need a few things to create this lovely hem: a serger with a rolled hem stitch, some thread and a piece of knit fabric.

Lettuce Hems Using a Serger

Can you guess why this ruffled hem is called a lettuce hem? Maybe because the edge of the fabric waves and curls like the edges of a lettuce leaf?!

The lettuce hem is created by stretching the fabric as you serge the edge. It can be used on the edges of light to medium weight knit fabrics. The greater the stretch of the fabric, the more the hem waves and curls. I use this technique to transform the hems on t-shirts, scarves and more. 

serge a lettuce hem

Which Serger Stitch to Use for a Lettuce Hem?

I’ve used two similar (but different) stitches to serge a lettuce hem. Both the 3 thread rolled hem and the 3 thread narrow hem will work. Both are tiny hems. The serger is threaded the same way for both stitches, but the tension settings are different. Consult your manual for how to set up your serger for these stitches. On my serger the stitch selector is set on “D” for a rolled hem and “C” for a narrow hem. Click on the link to my napkin tutorial below for more details about the difference between the rolled hem and narrow hem. https://overtheedge.blog/tutorials/quick-easy-serger-napkins/

How to Stretch the Fabric as you Serge

Some people use the differential feed on their serger to create some extra stretch in their hems. Adjusting your differential feed to a setting less than 1 will create some stretch in your fabric as it feeds through the serger. 

Others prefer to stretch the fabric manually. Keep your differential setting at normal (N or 1). Gently and equally stretch the fabric in front of and behind the needles as you serge, but let the feed dogs move the fabric. You will need to stop and reposition your hands as you serge around your fabric. If you try to pull the fabric through as you serge you may cause the needles to bend or break.

For my lettuce hem baby tees I had better results when I stretched the fabric manually. 

serge a lettuce hem

Serge a Too Cute Tee from a Too Short Onesie

My granddaughter was gifted a bunch of really cute newborn onesies when she was born. But she grew out of them very quickly. The onesies were too cute to put away, so I turned the too short onesies into too cute tees! I guess you could call this a quick and easy “onesie refashion” project.

serge a lettuce hem

I started by cutting the onesie off at the leg openings.

onesie refashion

Next I set up my Baby Lock Evolution serger for a 3 thread narrow hem (stitch setting C) and a stitch length of 1.5. I used Maxi Lock thread, but you could choose more decorative thread for your loopers if you desire.

I serged the bottom hem of the t-shirt in the round, trimming off just a slight amount of fabric and stretching the fabric in front of and behind the needle.

After serging, I gave the hem a good stretch to help it “lettuce” even more. Then I buried the thread tails in the hem and trimmed off the extra thread tails.

serge a lettuce hem
serge a lettuce hem

Isn’t she a cute little wildflower in her new t-shirt?!

serge a lettuce hem
onesie refashion

Now my granddaughter can get a little more use out of those too short onesies as too cute tees!

serge a lettuce hem
serging with jen

Resources

https://babylock.com/learn-and-create/projects/frilly-fancy-scarf A lettuce hem project from Baby Lock

https://youtu.be/MtKHzCM0Uhk Serge a lettuce hem on Baby Lock Vibrant

Quilt As You Go with a Serger

What is Quilt as You Go with a Serger?

Quilt as you Go (QAYG) is a term used to describe the process of piecing and quilting each block in a quilt as you assemble it. In QAYG when the quilt top is done, so is the quilting!

QAYG with a serger is similar to QAYG with a sewing machine, but the way the pieces are layered and assembled is different. The end result is a reversible project where all the layers are connected at the seam lines. And it’s fast because you save a step. The “stitch in the ditch” machine quilting is done at the same time the layers are serged together.

Typically, you assemble your quilt in strips or log cabin style, working from the middle outwards, or side to side or top to bottom. This technique is not just limited to quilts. I’ve made placemats, lap quilts, picnic quilts, table toppers, table runners and tote bags using quilt as you go with a serger.

Why would you want to try Quilt As You Go with a Serger?

It’s fast. Some people refer to this method of quilting projects as “fun and done”.

A four thread overlock seam is approximately ¼” wide, which is a typical seam width in a quilt. The serger compresses the seam so the multiple layers aren’t too bulky. And it’s secure due to the 4 threads in the seam.

It’s great for projects with simple quilt designs without complicated seams. 

Project Inspiration

I’ve done a variety of different projects with QAYG on a serger. Below I’ve included photos and information about several of my own serger QAYG projects. And you can find many tutorials and YouTube videos on the internet for inspiration.

A Good Beginner Serger Quilt as You Go Project

A good beginner serger quilt as you go project would be a placemat. I created a free tutorial to make a placemat using Quilt As You Go with a serger. Follow link here:  https://overtheedge.blog/tutorials/serger-quilt-as-you-go-placemat-tutorial/

If you would like to try a strip placemat without the center panel see the brothersews tutorial. You will find a link in the resources section at the bottom of the post. 

Is it a Table Runner or are they Placemats?

These three reversible Halloween placemats I designed can be used individually as placemats or overlapped and laid out as a table runner. One side is orange and one side is green. I quilted the center panels on my sewing machine with a spiderweb design. Then added the borders using the serger quilt as you go technique. Instead of traditional binding, I serged the edges with a decorative thread.

Lap or Baby Quilt

Serge this reversible lap or baby quilt together quickly and easily. It’s also a great quilt project to donate to charities. And you could serge the edge with a decorative thread like I chose to do, instead of binding it the traditional way. The width of the strips is only limited by the batting and it’s maximum quilting distance. I used a polyester batting that could be quilted up to 6” apart. So I cut my strips 6.5” wide x WOF. This project used 9 strips of fabric on the front, 9 strips of fabric on the back and 9 strips of batting. The finished size of my ladybug quilt is approximately 42” x 52”.

Heirloom Creations and Sara Gallegos of the Decorative Stitch have some helpful youtube videos on making lap or baby quilts with this method. For more of a log cabin style quilt check out Kay Wood’s video on youtube. See my resources section for links.

Picnic Quilt

I decided to scale up the serger quilt as you go technique to make a bigger picnic quilt. At first glance the quilt below looks like a traditional quilt. It is actually assembled in strips just like my lady bug lap quilt. This project was a bit more involved, but worthy of trying. I used cotton batiks for the top, a super thin batting, and a water resistance nylon for the back and binding. It was a gift for my daughter who uses it frequently for the beach and just hanging out in the yard. When I have some extra time, I plan on writing up a pattern for this design.

Table Topper

I made this patriotic reversible table topper using the serger QAYG method. The pattern came from the book, Simple Serger Sewing. I applied the binding to the front with a sewing machine and then turned it to the back and hand stitched it in place. This method begins in the middle with a pre-quilted center square and then works its way outward using triangles and border strips. See resources section for more information.

Tote Bag

I designed this tote bag by experimenting with an extra panel from my serger QAYG placemats and a bunch of extra jelly roll strips. It was a fun experiment! Some day when I have time I may write up a pattern for this serger QAYG tote.

Quilt As You Go with a Serger

I hope you enjoyed the show and tell of my QAYG with a serger projects. If you are inspired to try it yourself, check out my placemat tutorial: https://overtheedge.blog/tutorials/serger-quilt-as-you-go-placemat-tutorial/

serging with jen

Resources

Sara Gallegos and Serger Saturday for quilters for more ideas to serge and quilt: https://youtu.be/Osuh5E4KyMw

Simple Serger Sewing Book: https://www.e-patternscentral.com/detail.html?code=154027E&source=ENSHOPG&gclid=Cj0KCQjw4ImEBhDFARIsAGOTMj80Gkt47UoVEgEZlTeVtZrPasxgBnHp_HYLH4ActGWCWVDWlpf0OJMaAnPiEALw_wcB

Tutorial for an QAYG strip placemat: http://blog.brothersews.com/sewing/serger-style-quilt-go-placemat/#:~:text=This%20quilt%2Das%2Dyou%2D,each%20set%20of%20strips%20sewn.

Kay Woods 6 hour Quilt YouTube Video: https://youtu.be/IiLWm5jkAJ0

YouTube video from Heirloom creations 1 hour serger quilt: 

My Bunnies and Flowers Reversible Serger Table Runner

Spring is in the air! The sun is shining and the snow has melted. It’s once again time to dress the table with my colorful and reversible serger table runner. It’s full of texture with exposed seams, prairie points, bunny tails and fabric flowers.

Reversible Serger Table Runner Inspiration

I designed this table runner a few years ago using a bunch of leftover jelly roll strips from another project. And of course I challenged myself to use my serger to make it. My vision began with a “stripey” table runner with texture, and evolved as I serged. 

Creation of Table Runner

I pieced the strips together with the 3 thread rolled hem stitch. I serged the strips wrong sides together so the rolled hem would show on the right side of the table runner. Then I cut the strip sets into two sections and serged the sections together to end up with a rectangle about 16” wide by 48” long.

reversible serger table runner

A Second Runner

I still had a few more jelly roll strips left so I decided to make a second but different runner. I serged these strips together with a three thread rolled hem stitch, adding in a wider strip of white fabric. Then I cut the strips into squares, alternated the layout and added sashing strips in between the squares.

The Reversible Serger Table Runner

Instead of two separate table runners, I decided to make one reversible table runner. I added a wide ric rac trim to the long sides and prairie points to the short sides.

I then layered the two table runner tops right sides together, along with a layer of batting and serged around the outside edges, using a 4 thread overlock stitch.

Here is a closeup of the wrapped corners technique I used at the corners so I didn’t need to trim away any fabric at the corners. For more information about how to wrap a corner with a serger visit my pillowcase tutorial at: https://overtheedge.blog/tutorials/his-hers-serger-pillowcases-tutorial/

I left an opening on one side for turning and closed it up using a fusible web and an iron. 

Serger Rolled Hem Prairie Points

My prairie points started as rectangles that were 5” long and 2.5” wide. I serged one long edge of the rectangle and then folded two corners to the middle to make the prairie point. The rolled hem edge ends up in the center of the prairie point.

serger prairie point
reversible serger table runner
serger rolled hem prairie point

Finishing Touches

The reversible runner turned out nicely, but I thought it needed a little something extra to make it compete. So I added bunnies on one side and flowers on the other. Adorable!

reversible serger table runner
reversible serger table runner

My Felt Bunnies

I cut out two bunny shapes from some white felt and glued the bunnies to the ends of the table runner. The bunny tails were made from fabric trimmings that were cut off to even up the edges of the table runner. I took the strips and twisted them and then rolled them into a circle to form the tails.

My Fabric Flowers

I had a few more leftover jelly roll strips that I transformed into fabric flowers. To make a flower, I serged one edge of a fabric strip using a 3 thread rolled hem. Then I set up my serger to gather and serged the other long edge to gather the fabric. Pulling on the needle threads, I gathered the fabric a bit more before shaping it into a flower. And I added a fabric covered button to create the flower center.

So they could be easily removed when I wanted to display the bunny side, I pinned the flowers to the table runner.  

reversible serger table runner
reversible serger table runner

Reversible Serger Table Runner

I hope you enjoyed learning about how I made my bunnies and flowers reversible serger table runner! And in case you didn’t know, April is National Serger Month. Now would be a good time to serge something fun for spring!

serging with jen

Resources

Setting up for a rolled hem on a Baby Lock Vibrant:  https://youtu.be/KBOZjD57JUU

Serging Pants with a 5 Thread Safety Stitch

Serging pants with a 5 thread safety stitch might be one of my favorite new uses for my Baby Lock Evolution serger. This stitch combines a 2 thread chain stitch with a 3 thread overlock. You need to have a serger capable of both a chain stitch and an overlock stitch to create this stitch. 

The 5 thread safety stitch makes a strong, secure seam and is commonly used in ready to wear garments like pants. Take a look at the inside seams of some of your store bought pants. The 5 thread safety stitch is probably one of the stitches you will see. The seam in the photo below is from one of my favorite pairs of stretch woven pants (I bought at Kohl’s.)

Serging Pants with a 5 Thread Safety Stitch

Since this seam method is commonly used to construct ready to wear pants, I thought it was about time I gave it a try. This was the first time I have serged a garment with the 5 thread safety stitch. Most of the garments I have serged were made from stretchy knits that I seamed with a 4 thread overlock and hemmed with a coverstitch. 

Burda 6607

My project was a pair of maternity pants for my daughter using Burda pattern 6607, View C. The pattern wasn’t specifically written with a serger in mind, but it was easy to adapt. I used a stretch woven fabric with an unknown fiber content for the pants. It was probably a poly blend, maybe with a little wool. I prewashed it in my washing machine in cool water and dried it on low heat in my dryer. It washed up really nicely. I used a rayon lycra blend for the stretch tummy panel.

burda 6607

Prepare Pattern Pieces

I began by altering the pattern pieces to fit my daughters 5’2” frame. Then I cut out all the pieces from my fabric.

serging pants with a 5 thread safety stitch

Back Darts

I used my sewing machine to make the darts. Everything else was done with the serger.

Serger Set Up

I set up my Baby Lock Evolution serger for a 5 thread safety stitch, which is a chain stitch combined with a 3 thread overlock. I used the far right needle (C3) for my chain stitch and the left needle (O1) for the 3 thread wide overlock. This seam finishes about ⅜” wide. Depending on which needle you use, you can also make this stitch ½” or ⅝” wide. I used standard serger cone thread in all positions. Using a scrap of the pant fabric, I tested my stitch. I was happy with the stitch that was produced by using the settings from my quick reference threading guide.

serging pants with a 5 thread safety stitch

Side Seams

I pinned (with Wonder Clips), then serged each leg front to leg back at the side seams using the 5 thread safety stitch.

Seam Allowances

The pattern calls for a ⅝” seam allowance. The L mark on my knife cover indicates a ⅝” seam allowance from the left overlock needle (O1). But my seam for the 5 thread safety stitch is at the C3 needle position. The C3 needle is ⅛” to the left of the left overlock needle, so I guided the raw edges of my fabric along the first line to the left of the L mark on my knife cover. About a ¼” of the seam allowance was trimmed off with the blades.

serging pants with a 5 thread safety stitch

Here is a photo of the serged side seams.

Inner Leg Seams

I pinned, then serged the front to the back of each leg at the inner leg seams, still using the 5 thread safety stitch.

serging pants with a 5 thread safety stitch
serging pants with a 5 thread safety stitch

Crotch Seam

I turned one leg right side out and inserted it inside the other. Then I pinned and serged the crotch seam with the 5 thread safety stitch.

serging pants with a 5 thread safety stitch

I turned the pants right side out to evaluate my progress.

serging pants with a 5 thread safety stitch

Stretch Tummy Panel

Next I made the stretch panel for the tummy. I serged the back pieces together and then attached them to the front panel piece using the 5 thread safety stitch.

Then I pinned the stretch panel to rest of the pants and serged them together with the 5 thread safety stitch.

serging pants with a 5 thread safety stitch
serging pants with a 5 thread safety stitch

Fixing an Oops

At this point I realized I forgot to leave one of the side seams open at the top edge for the waist casing. So I got out the seam ripper and ripped out a few stitches. I secured the end of the seam with a few tacking stitches on my sewing machine, so the chain stitch didn’t pull out.

Waist Casing

This pattern didn’t have a separate casing piece for the waist. The casing was formed by folding the top edge down, and stitching it in place. Because the edge was curved and the raw edge was wider, the fabric was wavy when I turned the edge under. 

In a woven fabric garment I would have run a row of basting stitches along the raw edge and pulled on those stitches to gather the edge and ease it into the garment hem. But the tummy panel was a stretchy knit. So I didn’t ease it in first. I eased it in as I serged using my narrow cover stitch.

Switch Serger to Narrow Cover Stitch

I set up my serger for a narrow cover stitch using standard serger thread and the standard presser foot. Sometimes I use the cover stitch foot for this technique, but this time I chose to leave the standard presser foot on my serger.

I serged with the wrong side of the casing facing up, so I could see the raw edge of my fabric and make certain I caught the raw edges of the fabric in the stitches. The looper stitch ended up on the right side of my garment and the needle side of the stitch on the inside of the waist casing. 

Easing the Curved Edge

To ease in the raw edges on the curved hem, I very gently stretched the casing as I serged. I grasped the casing on both sides of the presser foot and simply stretched it until the raw edge was flat and then serged. Basically I used the same technique to stretch the casing as I do when I apply elastic to the raw edge of a garment with a serger. 

easing the curved raw edge of a casing using a serger

Ending the Cover Stitch in the Round

I did my cover stitching of the casing in the round. But because I serged with the wrong side of my fabric up, I couldn’t use my special technique for ending a cover stitch in the round. (see link in resources section at bottom of post.) If I did it this way I would have pulled my needle threads to the right side of my garment and then I would have had to pull them back to the wrong side again with hand sewing! So, I used the standard method to end the cover stitching.

The photo below shows the cover stitch on the casing at the side seams. On the left you will see the overlap at the beginning and end of the cover stitch seam at one side seam, with the needle threads showing on the wrong side of the garment. On the right you will see the opening in the casing at the other side seam which was used to insert elastic.

serger cover stitch waist casing

Standard Method for Ending a Cover Stitch in the Round 

Stop serging when you have overlapped your beginning stitches by a few. Turn the handwheel toward you until the needle is at its lowest point. Then turn it backwards until the needle is at its highest point. After doing this the threads should have released from the stitch fingers, so the fabric can be removed. Firmly grab the threads at the base of the fabric and the fabric and remove the fabric from the serger. Be sure to hold the threads firmly or you may inadvertently pull out some of your cover stitch as you pull. Always leave several inches of thread tails at the end of your cover stitch. Don’t trim them short or you may find the cover stitch unraveling easily from the end. 

Press Casing and Insert Elastic

The casing hem was a little wavy after stretching and serging it. So I gave it a light press and all the ripples disappeared.

After pressing I inserted the buttonhole elastic into the waistline casing.

Here’s what the finished casing looked like with the elastic inserted.

serged maternity pants
serging pants with a 5 thread safety stitch

Pant Leg Hems

Last step was to finish the leg hems. Since the fabric in these pants looks “dressy” I thought the pants needed a truly “blind” hem. I switched my serger over to a 4 thread overlock stitch using standard serger thread. I serged the raw edge of the hems to keep them from unraveling. Then, I turned them up an inch and pressed. The last step was to stitch the invisible hem in place by hand.

Completed Pants

Here is a front and back view of the maternity pants. Sorry, the photo isn’t great. These pants did not photograph well without a body in them!

serging pants with a 5 thread safety stitch

Here are a few photos of the pants on our store mannequin. I lifted the shirt so you could see the tummy panel. The pants are a little baggy on the mannequin (even with the “batting” baby bump added to the mannequin). It’s hard to believe that they will be tight on my daughters belly near the end of her pregnancy!

serging pants with a 5 thread safety stitch
serged maternity pants 
serged maternity top

Serging Pants with a 5 Thread Safety Stitch

I hope you enjoyed learning about my experience serging pants with a 5 thread safety stitch.  

serging with jen

Resources

Method for finishing off a coverstitch in the round: https://overtheedge.blog/tutorials/finishing-off-a-cover-stitch-in-the-round/

A helpful article about choosing the right serger stitch for your project: https://www.threadsmagazine.com/2011/12/01/choose-the-right-serger-stitch-for-your-project

How to Serge a Maternity Top Using a Sewing Pattern

serge a maternity top

I have exciting news – I am going to be a grandma!  My serger will be busy this year making maternity and baby things. And the first project I have to share with you is a maternity top for my daughter, the mommy to be. Follow along with me and learn about serger presser feet, attachments and techniques as I show you how to serge a maternity top.

The Pattern

For this top I used Burda pattern 6607, View A.

burda 6607

Serger Stitches, Techniques, Presser Feet and Attachments I Used to Serge a Maternity Top

  • 4 thread overlock with standard presser foot for seams
  • 4 thread overlock with standard presser foot for stabilizing shoulder seams with clear elastic 
  • 3 thread rolled hem with standard presser foot for thread chain belt loops
  • 2 thread narrow cover stitch with cover stitch foot and fabric guide attachment for neckline hem, sleeve hems and bottom hem

I made this maternity top completely with my serger, but you could substitute a sewing machine twin needle for the hems if you don’t have a cover stitch capable machine.

Prepare Pattern Pieces

I used a super soft, brushed polyester matte jersey for this top. Because it liked to stick to itself, It was a little finicky to layout smoothly for cutting. But my serger handled it well. 

serge a maternity top

Set Up Serger and Test Stitches and Settings

Using the fabric scraps leftover after cutting out my pattern pieces, I tested my stitches and settings. I used Maxi Lock serger thread in the needles and Gutermann Bulky Nylon in the loopers. My stitch settings for the 4 thread overlock were as follows: stitch length 2.5, stitch width M (which is about 6) and differential 1.

baby lock evolution serger

⅝” seam allowances

This pattern calls for mostly ⅝” seam allowances. But a typical four thread overlock seam allowance is closer to ¼”-⅜” wide.  I just used the knives on my serger to cut off the extra seam allowance. If you notice in the photos below I am lining up the raw edges of fabric with the L marking on my knife cover. On my machine the L marking is ⅝” from the left needle position on a four thread overlock stitch using a stitch width of about 7.5. I serged with a stitch width on M or 6.0, so my seam allowances were a little shy of ⅝”, but that little bit of difference was just fine for this soft stretchy knit.

Order of Construction

The pattern instructions were not written specifically for a serger. So to save time and minimize changeovers between overlock stitches and cover stitches, I altered the order of the steps listed in the pattern. Here’s how I serged together this maternity top.

Serge and Stabilize Shoulder Seams

The first step was to serge the shoulder seams. I stabilized the shoulder seams with a piece of ¼” wide clear elastic. This elastic was originally part of a hanging loop in another garment that I no longer needed. I like to reuse whenever possible. 

serger stabilize shoulder seams

Stabilize Seams Using a Standard Presser Foot

There is a slot on the standard presser foot for my Baby Lock Evolution which can be used to guide elastic and insert it directly into the seam as I serge. If you don’t have a foot with a slot or guide, you could always baste your elastic in place by hand or with a sewing machine before you run it through your serger.

stabilize shoulder seam with serger standard presser foot

The elastic or twill tape is fed into the slot in the toe of the presser foot from the top. Then it is fed under the foot and out the back along the groove on the underside.

If you look closely at the photos below you will notice that I didn’t insert my elastic correctly when I stabilized the shoulder seams of the maternity top. Somehow I put the clear elastic through the slot from the bottom, over the front of the foot, under the needles and under the back of the foot. I don’t know what I was thinking that day, but at least it worked!

The serger applies the elastic or tape to the side of the seam that is up when you serge. I serged with the back side of the shirt up so the clear elastic would be on the back side of the seam. During later construction steps, I turned the shoulder seams to the back so the elastic ended up next to the wrong side of the fabric instead of my daughters skin. You’ll also notice that the elastic is completely encased in the serger stitches because it’s only ¼” wide. If you are using the standard ⅜” wide clear elastic, some of it will extend past the seam line. 

stabilize shoulder seams with clear elastic and serger

Attach Binding/Facing 

I cut my binding/facing wider than the pattern instructed. I thought it would be easier to handle. It was easier to handle through the serger, but it created a little bit of a problem later, which I will explain in the hemming step. Notice here that I just skimmed the raw edges of the fabric to neaten them up. The seam allowances at the neckline were only ⅜” so I didn’t need to trim much off.

serge a maternity top

Attach Sleeves to Front and Back. 

Next I pinned and serged both sleeves to the front and back of the top. 

serge a maternity top

Side Seams from Bottom hem to Sleeve hem

Then I serged both side seams and sleeve seams from bottom hem to sleeve hem.

serge a maternity top
serge a maternity top
Belt Loop Chain – 3 Thread Rolled Hem 

I serged the belt loops before doing the cover stitch hems, because switching from a 4 thread overlock to a 3 thread rolled hem is an easy changeover. The 3 thread rolled hem chain works as well for a delicate belt loop as the hand stitched thread loops as instructed in the pattern. However, I prefer to use my serger to make the belt loop chain. I serged about a yard of rolled hem chain, even though the belt loops only use a few inches each. I set this belt loop chain aside until the last step of this project. 

To make a belt loop chain using the 3 thread rolled hem setting on your serger, set up for a standard rolled hem. You will be serging a rolled hem without any fabric. The presser foot should be in the down position or the stitch won’t form properly. Grab the chain behind the foot and gently pull straight back as you serge to keep slight tension on the thread chain. You will need to stop a few times to reposition your hand as you serge the yard of chain.

serger rolled hem chain

Hems 

I serged all of my hems with a narrow cover stitch using my left and center needles at a stitch length of 4. Since all of my side seams and sleeve seams were completed prior to this step, I serged in the round. If you would like to learn how to finish a cover stitch in the round see my tutorial at https://overtheedge.blog/tutorials/finishing-off-a-cover-stitch-in-the-round/

I measured and pinned my hems to the desired depth. Most of the time when I serge I use clips instead of pins. But for 1¼” deep hems like this I like to use pins. Because the knives are disengaged while cover stitching I don’t have to worry about a stray pin causing damage to my knives

serge a maternity top
Presser Foot and Fabric Guide

When I hem with a cover stitch I like to use my cover stitch foot. You could use a standard presser foot, but the cover stitch foot has good visibility. I also like to use a fabric guide when I cover stitch hems. The guide helps me keep the depth of my hems even as I serge.

Setting up the Fabric Guide

I placed the fabric guide on the bed of the machine and loosely inserted both attachment screws. With the wrong side of the hem facing up, I placed the raw edge of my fabric a little to the left of the left needle and on top of the fabric guide. I positioned the fabric guide so that the raised lip rested against the fold of the fabric. Then I tightened the screws to lock the fabric guide into position. 

serger fabric guide
Bottom Hem

Starting near a side seam, I positioned my bottom hem right side up under the presser foot with the fold up against the fabric guide. I serged all the way around the bottom hem.

serge a maternity top

Here’s what the top side and underside of the narrow coverstitch hem looks like.

narrow cover stitch

Sleeve Hem 

The sleeve hem requires a little more maneuvering in the round because it is much smaller than the bottom hem. I turned my sleeve inside out and serged from the right side of the hem. I serged a little, then stopped to reposition the fabric, and then continued these steps until the hem was complete. You could cover stitch the hems flat before you serge up the side seams if you find this difficult. But then you have an additional changeover between overlock and cover stitch. I opted for less changeovers and completed my sleeve hem in the round.

cover stitch in the roung
narrow cover stitch

Neckline Hem 

In an earlier step, I told you I made my neckline binding/facing wider than called for in the instructions. Well, when I completed the cover stitching near the folded edge of the neckline, I realized that the facing wanted to flip toward the neckline and stick out. My solution was to add an additional row of cover stitches near the bottom edge of the facing. I love how it turned out! The neckline is much more interesting this way! The first row of cover stitch was stitched with the edge of the neckline aligned with the right edge of the presser foot. I completed the second row of cover stitch with the right edge of the presser foot aligned with the left stitching of the first row of cover stitch.

serger cover stitch
serger cover stitch
serge a maternity top

Attach Belt Loops 

The last step of this project was to attach the belt loops for the ribbon belt. Using a hand sewing needle I attached the belt loop chain to the side seams at the marks. My ribbon was wider than the ribbon stated for in the pattern, so I attached my belt loop chain on either side of the marks to accommodate the extra width. I put a knot in the end of my chain before threading my needle. Then I inserted the needle into the seam line from the inside near one marking, pulled the chain though to the right side, inserted the needle near the other marking from the right side and pulled the chain through to the wrong side making a loop. I put a knot in the end of the chain at my desired loop length and cut off the extra chain.

serger rolled hem chain belt loop

Serge a Maternity Top

Here is a photo of the finished top on my dress form.

serge a maternity top

Here are a few photos of the maternity top with a “batting baby bump.”

serge a maternity top
Serge a maternity top

I made it as a store model, so it has to be on display for a month before I can give it to my daughter. I can’t wait to see her and her baby bump wearing it!

serging with jen

Resources

Baby Lock – Stabilize a Shoulder Seam with Serger

https://babylock.com/learn-and-create/inspiration/stabilizing-knits-on-a-serger

Jen’s Serged Ironing Board Cover

The next time you need a new ironing board cover you should make your own. But not with your sewing machine. Use your serger!  Jen’s serged ironing board cover is a practical project that you can use in your sewing room. Read on below to learn how I serged my ironing board cover, quickly and easily.

serged ironing board cover

Why I Needed a New Ironing Board Cover

My ironing board cover had seen better days. The original cover that came with the board wasn’t high quality, but it seemed to work fine. Recently, I attempted to clean my iron with one of those iron cleaning sheets that look like dryer sheets. I set the sheet down on the ironing board and started gliding the iron back and forth across the sheet. The sheet worked well. The sole plate of the iron came clean, but my ironing board was covered in an oily, waxy residue. I was in a hurry and forgot to put a fabric scrap between my ironing board and the cleaning sheet. I thought maybe I could wash it, but the tag on the cover said do not wash. So it was time to replace it.

Why I Decided to Serge a new Cover

My ironing board is wider and sturdier than most. It is approximately 18” wide and 49” long. My local store sells the wider ironing boards but not the replacement covers. Since I couldn’t find one at the store, and I didn’t want to buy one online, I decided to make my own. I looked closely at how the existing cover was made. The cover was simply a piece of fabric that was serged around the edge with a cord inserted into the serging. When I realized this was a project for my serger, I got excited! 

The Retired Cover Construction Details

The photos below show the stitching on the ironing board cover I replaced. The serger stitches not only covered the raw edges of the fabric. They also encased the cord which was used to gather the edges of the cover and tighten it around the metal frame of the ironing board.

The Right Presser Foot is Key

This style of ironing board cover needs to be gathered in order for it to fit securely around the ironing board. But using a ruffling foot or gathering foot wouldn’t work well for this project. What I needed to make this a quick and easy job was my serger’s elastic foot. Even though it is called an elastic foot, I didn’t use it to serge any elastic. There is another feature of this foot that makes it perfect for serging an ironing board cover. It has two guide holes on the top of the foot and a channel on the bottom of the foot sized for thin cord. The foot positions the cord so it nestles perfectly within the upper looper thread of the three thread overlock stitch. When you use this foot you don’t have to worry about accidently stitching through the cord.

In addition to inserting elastic into a seam, some other uses for this foot include making wire edged ribbon, fishing line rolled hems and gathering heavier weight fabrics. 

serged ironing board cover

Different brand of sergers have different types of feet. Your elastic foot might not have the same features as mine. So check to see which foot is available for your serger that can guide thin cord, wire or fishing line into the stitches.

The photo below shows ironing board fabric that has been gathered by pulling the cord that was inserted into the stitches using a serger elastic foot.

serged ironing board cover

How to Serge an Ironing Board Cover with an Elastic Foot Tutorial and Video

If you’d like to make your own ironing board cover check out my tutorial and video links:

Tutorial: https://overtheedge.blog/how-to-serge-an-ironing-board-cover-tutorial/

Video: https://youtu.be/j8stKXTvEeQ

how to serge and ironing board cover with an elastic foot

Jen’s Serged Ironing Board Cover

I hope you enjoyed this post and are inspired to make your own serged ironing board cover.

serging with jen
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